BOTN-S CMT Spiral Hardbanding

Performance Advantages
- Enhanced wear resistance
- Casing-friendly design
- Maintained load capacity
- Strong weld integrity
Ease of Use and Structural Efficiency
- Low heat input CMT welding
- Optimized spiral hardbanding
Cost-Saving Benefits
- Minimal impact on load section
- Reduced wear and stress
- Extended protection range
Proven Performance
Hilong’s CMT spiral hardbanding improves drill pipe durability with enhanced wear resistance, reduced casing interaction, and maintained structural performance for demanding drilling environments. It can be applied on a centre wear pad or directly on the pipe body, providing flexibility to suit a wide range of drilling requirements.
| TEST RESULTS | |
|---|---|
| Test Item | Result |
| Magnetic Particle Test | No crack |
| Break Test | Break occurs outside the weld zone |
| Tensile Test – Yield Strength | 138 ksi |
| Tensile Test – Tensile Strength | 151 ksi |
| Tensile Test – Elongation | 16.36 % |
| Hardness Test (HRC) – Hardbanding | 52.5 / 52.6 / 53.6 |
| Hardness Test (HRC) – Heat Affected Zone | 35.6 / 36.4 / 36.3 |
| Hardness Test (HRC) – Pipe Body | 33.5 / 33.4 / 33.3 |
| Heat Affected Zone Width | Within 3 mm |
| Flattening Test | No spalling |
BoTn5000 Hardbanding Performance
BoTn5000 provides excellent wear resistance to maximise drill pipe protection, even in very demanding drilling environments such as open hole sections in complex formations, extended-reach wells, horizontal wells, and deep or ultra-deep wells. In a comparative evaluation of 13 hardbanding wires conducted by an international third-party authority, BoTn5000 ranked first in wear resistance, with results published in a prestigious journal. This makes BoTn5000 the best choice for harsh and abrasive drilling conditions.

Key Benefits of BoTn5000
- Maximum tool joint protection
- Tool joint life extended by more than three times
- Very casing-friendly
- Crack free with no spalling, chipping, or flaking
- Fully compatible with all non-cracking hardbanding products
- Very good weldability
Main Applications
- Designed for very harsh abrasive drilling conditions with high casing protection requirements, including open hole sections in complex formations, deep and ultra-deep wells, horizontal wells, extended-reach wells, and other severe environments
- Recommended for drill pipe, heavy weight drill pipe, and drill collars
Additional Information
Hilong delivers advanced hardbanding wire solutions engineered for harsh and complex drilling environments. The CMT Spiral Hardbanding and BoTn5000 products demonstrate exceptional wear resistance, casing-friendly performance, and reliable weld integrity, supported by third-party testing and field-proven results. Together, they reflect Hilong’s focus on durability, efficiency, and long-term drill string protection in demanding operations.

